Conduit Fill Limits
Per NEC Chapter 9, the percentage of a conduit's cross-sectional area that can be occupied by cables is restricted to prevent overheating and physical damage during pulling.
NEC Fill Limits
| Number of Conductors | Maximum Fill % |
|---|---|
| 1 | 53% |
| 2 | 31% |
| 3 or more | 40% |
Jam Ratio Warning
When pulling 3 cables/wires, if the ratio of the conduit inside diameter to a single cable outside diameter is between 2.8 and 3.2, the cables may align in a flat plane and jam in bends. Avoid this ratio.
Interactive calculator requires JS. For manual calculation, sum the area of all cables and compare against 40% of the conduit's inner area.